BMW M4 G83 ST — S58B30 Engine Rebuild

This BMW M4 G83 came to us after expe­ri­enc­ing a famil­iar issue that can occur when push­ing a pis­ton engine to its lim­its — a con­nect­ing rod that decid­ed to take on the shape of a cer­tain yel­low fruit.

Orig­i­nal­ly equipped with small­er twin tur­bos, this beau­ty had been pre­vi­ous­ly upgrad­ed to a mas­sive sin­gle Pre­ci­sion 6870 Next Gen- tur­bo. Com­bined with sup­port­ing mod­i­fi­ca­tions such as CSF bil­let intake man­i­fold and Motiv ReFlex with port injec­tion, the S58B30 engine was already mak­ing over 900 horse­pow­er at the crank — a bit too much than the stock inter­nals could reli­ably han­dle.

We planned out a recipe for a rein­forced set­up to ensure the engine could han­dle these pow­er lev­els with ease. The result? Not only is the engine now sig­nif­i­cant­ly stronger and more reli­able, but it also pro­duces even more pow­er than before. The own­er can now ful­ly enjoy the car’s per­for­mance — with­out wor­ry­ing about any unex­pect­ed “banana-shaped” sur­pris­es under the hood.

WHAT WE DID


Right from the start, the engine was com­plete­ly dis­as­sem­bled, and all com­po­nents were thor­ough­ly inspect­ed and mea­sured. This step pro­vid­ed a base­line for assess­ing which parts were reusable and which required replace­ment. After com­plet­ing the inspec­tion, we assem­bled a parts list and sourced all upgrade com­po­nents from 5150 AutoSport.



Along­side the bent con­nect­ing rod in cylin­der 6, the crank­shaft was also found to be dis­tort­ed due to exces­sive heat gen­er­at­ed by the fail­ure of the con­nect­ing rod bear­ings. This was not an excep­tion, as two oth­er con­nect­ing rods had also begun to show signs of bend­ing. The bear­ing fail­ure most like­ly occurred after the con­nect­ing rod bent under load, caus­ing it to bind and gen­er­ate sig­nif­i­cant heat.





The rotat­ing assem­bly was rebuilt with a new crank­shaft, a set of CP forged pis­tons, and CP-Car­ril­lo H‑beam con­nect­ing rods to ensure improved strength, dura­bil­i­ty, and bal­anced per­for­mance under high-load con­di­tions.




The cylin­der head was resur­faced and rebuilt with upgrad­ed com­po­nents, includ­ing Fer­rea valves, a Kelford camshaft set, and a match­ing valve spring kit. The stock head bolts and crank­shaft main bolts were replaced with high-strength ARP studs to improve clamp­ing reli­a­bil­i­ty. In addi­tion, the new­ly installed crank­shaft and CP-Car­ril­lo H‑beam con­nect­ing rods were fit­ted with a fresh 5150 Autosport main and con­rod bear­ing set, com­plet­ing the upgrad­ed rotat­ing assem­bly pack­age.

Parts List

  • CP Forged Pis­ton Set, BMW S58 Pro-Xtreme
    84 mm / 9.3:1 — Stan­dard Com­pres­sion / Heavy Duty
  • CP-Car­ril­lo Con­nect­ing Rod Set, BMW S58 Pro-Xtreme
  • Kelford Camshaft Set, BMW S58
  • Kelford Cams Valve Spring Kit, BMW S58
    110 lbs
  • BMW S58 Valves by Fer­rea
    30.1mm Intake / 28.5mm Exhaust
  • ARP Hard­ware Pack with CA625 Head Bolts

SPECS

  • 3.0L DI-Tur­bo 6‑cylinder S58B30
  • Sin­gle Tur­bo Pre­ci­sion 6870 with Tur­bosmart Waste­gates
  • CSF Bil­let Intake Man­i­fold
  • Motiv ReFlex with ID Port Injec­tors
  • KLM Exhaust Man­i­fold and down­pipe with R44 Tita­ni­um Exhaust
  • 970hp/1100Nm at the hubs