BMW M4 G83 ST — S58B30 Engine Rebuild
This BMW M4 G83 came to us after experiencing a familiar issue that can occur when pushing a piston engine to its limits — a connecting rod that decided to take on the shape of a certain yellow fruit.
Originally equipped with smaller twin turbos, this beauty had been previously upgraded to a massive single Precision 6870 Next Gen- turbo. Combined with supporting modifications such as CSF billet intake manifold and Motiv ReFlex with port injection, the S58B30 engine was already making over 900 horsepower at the crank — a bit too much than the stock internals could reliably handle.
We planned out a recipe for a reinforced setup to ensure the engine could handle these power levels with ease. The result? Not only is the engine now significantly stronger and more reliable, but it also produces even more power than before. The owner can now fully enjoy the car’s performance — without worrying about any unexpected “banana-shaped” surprises under the hood.
WHAT WE DID
Right from the start, the engine was completely disassembled, and all components were thoroughly inspected and measured. This step provided a baseline for assessing which parts were reusable and which required replacement. After completing the inspection, we assembled a parts list and sourced all upgrade components from 5150 AutoSport.
Alongside the bent connecting rod in cylinder 6, the crankshaft was also found to be distorted due to excessive heat generated by the failure of the connecting rod bearings. This was not an exception, as two other connecting rods had also begun to show signs of bending. The bearing failure most likely occurred after the connecting rod bent under load, causing it to bind and generate significant heat.


The rotating assembly was rebuilt with a new crankshaft, a set of CP forged pistons, and CP-Carrillo H‑beam connecting rods to ensure improved strength, durability, and balanced performance under high-load conditions.
The cylinder head was resurfaced and rebuilt with upgraded components, including Ferrea valves, a Kelford camshaft set, and a matching valve spring kit. The stock head bolts and crankshaft main bolts were replaced with high-strength ARP studs to improve clamping reliability. In addition, the newly installed crankshaft and CP-Carrillo H‑beam connecting rods were fitted with a fresh 5150 Autosport main and conrod bearing set, completing the upgraded rotating assembly package.


The engine was reassembled using the new, high-strength components, and was fully prepared for installation back into the vehicle. The entire build process was completed in our controlled cleanroom environment to ensure maximum precision and prevent contamination of critical engine components.
Parts List
- CP Forged Piston Set, BMW S58 Pro-Xtreme
84 mm / 9.3:1 — Standard Compression / Heavy Duty - CP-Carrillo Connecting Rod Set, BMW S58 Pro-Xtreme
- Kelford Camshaft Set, BMW S58
- Kelford Cams Valve Spring Kit, BMW S58
110 lbs - BMW S58 Valves by Ferrea
30.1mm Intake / 28.5mm Exhaust - ARP Hardware Pack with CA625 Head Bolts
SPECS
- 3.0L DI-Turbo 6‑cylinder S58B30
- Single Turbo Precision 6870 with Turbosmart Wastegates
- CSF Billet Intake Manifold
- Motiv ReFlex with ID Port Injectors
- KLM Exhaust Manifold and downpipe with R44 Titanium Exhaust
- 970hp/1100Nm at the hubs